Summary

Direct to film (DTF) printing is the latest game changer in the world of custom apparel. If you're looking for a clothing, headwear and bag printing method that delivers vibrant, high quality designs on a wide range of fabrics, including cotton, polyester or even leather, DTF could be the solution you’ve been searching for. But what exactly is DTF printing and how does it work? Let’s break it down.

What is DTF Printing?

DTF printing is a method that involves printing your artwork or design onto a special clear film, which is then transferred onto fabric using a heat press. It’s a versatile and cost effective alternative to traditional garment printing methods like screen printing, offering a way to achieve detailed, vibrant designs on most fabric types.

How Does DTF Printing Work?

The DTF process might sound complex, but it’s quite simple once broken down:

1. Setting up the Design : First, the artwork file is prepared. Artwork needs to be in EPS format. The file is imported into the design computer where any pre production adjustments are completed. This could include colour corrections and removal of any elements that may be too small to print.
2. Printing the Film : Once complete the artwork is sent over to the DTF machine for printing. The machine springs to life and starts to print out the design onto a special clear film. The DTF machine contains special ink that sticks to the film.
3. Adhesive Application : Once printed, the film passes through another machine where a powder adhesive is applied to the wet ink. This adhesive ensures the print will stick securely to the fabric.
4. Excess Glue Removal : The film then moves through a third machine, the shaker, which removes any excess adhesive, leaving behind a clean, smooth layer of glue on the design.
5. Heat Cure : The film is then heat cured with a infrared light, setting both the ink and adhesive. Now the design is ready for application.
6. Applying the DTF to the product : The final step involves applying the print to the garment using a heat press. With a precise combination of heat, pressure and time, the design is transferred from the film to the fabric, creating a vibrant, durable print.

Benefits of DTF Printing

DTF printing has gained popularity for good reason, it offers a range of advantages that make it an excellent choice for both small and large print runs. Here are some of the key benefits:

1. Versatility

One of DTF printing’s biggest strengths is its ability to work on a wide variety of fabrics. From cotton and polyester to silk and leather, DTF prints can adhere to almost any material, making it an ideal option if you have a diverse range of products, like t-shirts, hoodies, bags, to print.

2. High Quality and Durable Prints

DTF prints are known for their vivid colours and intricate details. The prints are also highly flexible and durable. They offer a certain amount of stretch without cracking and maintain their sharpness over time.

3. Cost Effective for Small and Not So Small Runs

Unlike screen printing, which can be costly due to the setup involved, DTF printing is perfect for small to medium print runs without sacrificing quality. This makes it a great option for businesses, clubs and teams looking for custom designs without committing to super large orders.

4. Eco Friendly

DTF printing uses minimal water and energy compared to traditional printing methods, making it a more environmentally conscious choice. The process generates less waste and the inks used are water-based, reducing the overall environmental impact.

Things to Keep in Mind

As with any printing method, DTF printing does have some considerations to be aware of :

• Fabric Texture Can Affect Results: Coarser fabrics may create variations in the print output due to the fabric’s texture, which can affect how smooth the final design looks.
• Bruising Around Print Area: When you receive your DTF printed garments, you might notice a faint “bruise” around the design. This is completely normal and typically disappears after the first wash.

Concluding Thoughts on DTF Printing

Direct to film (DTF) printing is quickly becoming a go to method for those seeking high quality, versatile and eco-friendly printing solutions. Whether you’re a business looking to create branded apparel or someone in need of custom garments for a special event, DTF printing offers a flexible and cost-effective solution that delivers vibrant, long-lasting results on a wide variety of fabrics.

Ready to take your custom apparel to the next level with DTF printing? Contact us to get started!